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Elements and Performance Criteria

  1. Identify static machines suitable for aluminium fabrication, their operation and safety requirements
  2. Prepare static machines for use
  3. Operate machine
  4. Check machine and attachments for serviceability
  5. Complete machining operations

Range Statement

Specifies different work environments and conditions that may affect performance. Essential operating conditions that may be present (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) are included. Range is restricted to essential operating conditions and any other variables essential to the work environment.

Unit context includes:

WHS requirements, including legislation, building codes, material safety management systems, hazardous and dangerous goods codes, and local safe operating procedures or equivalent

work is carried out in accordance with legislative obligations, environmental legislation, relevant health regulations, manual handling procedures and organisation insurance requirements

work requires individuals to demonstrate some discretion, judgement and problem solving

Aluminium and uPVC fabrication static machines include:

mitre saw:

single

double

v-notch saw

router:

single head

triple drilling

semi-automatic

variable angle end miller

beader

crimper

digital measuring system

groover:

transom

corner

reverse butt

drills:

vertical

horizontal

uPVC welder

computer numerically controlled (CNC) machines (operation only)

Aluminium and uPVC materials for fabrication include:

extruded aluminium:

window profile

door profile

custom profile

anodised

powder-coated

extruded uPVC:

window profile

door profile

custom profile

Manufacturer operating instructions include:

set-up procedures

start-up and shutdown procedures

location and use of safety switches

tooling requirements

capacity and throughput

tolerances

travel

speed

operating conditions

handling and feeding of materials

safe operation, including guarding on machinery

Tools and equipment include:

squares

brushes

spanners

screwdrivers

hammer

clamps

packers

wedges

measuring equipment

feeler gauges

Personal protective equipment includes:

that prescribed under legislation, regulation and enterprise policies and practices:

gauntlets

gloves

safety glasses

hard hats

safety footwear

aprons and overalls

Information and procedures include:

workplace procedures relating to the use of tools and equipment and personal protective equipment

work instructions, including job sheets, cutting lists, plans, drawings and designs

workplace procedures relating to reporting and communication

manufacturer specifications and operational procedures

environmental management (waste disposal, recycling and re-use guidelines)


Performance Evidence

Interpret work order and locate and apply relevant information

Apply safe handling requirements for equipment, products and materials, including use of personal protective equipment

Identify materials used in the work process

Follow work instructions, operating procedures and inspection processes to:

minimise the risk of injury to self or others

prevent damage to goods, equipment and products

maintain required production output and product quality

Identify the likely impact of various environmental effects on machining aluminium and uPVC, and machine aluminium and uPVC extrusions on a range of static machines to meet specifications

Comply with legislation, regulations, standards, codes of practice and established safe practices and procedures for machining aluminium and uPVC to meet specified outcomes

Use mathematical ideas and techniques to correctly complete measurements, calculate area and estimate material requirements

Communicate ideas and information to enable confirmation of work requirements and specifications and the reporting of work outcomes and problems, interpret basic plans and follow safety procedures

Avoid backtracking, work flow interruptions or wastage

Work with others and in a team by recognising dependencies and using cooperative approaches to optimise work flow and productivity


Knowledge Evidence

State or territory WHS legislation, regulations, standards, codes of practice, organisational and site standards, requirements, and policies and procedures relevant to aluminium and uPVC machining terminology and techniques

Types of aluminium, uPVC extrusions and other materials, their characteristics, properties, uses and limitations

Environmental protection requirements relating to the disposal of waste material

Established communication channels and protocols

Relevant problem identification and resolution in machining of aluminium and uPVC

Relevant storage systems and labelling

Procedures for the recording, reporting and maintenance of workplace records and information

Appropriate mathematical procedures for estimation and measurement